In
This Article:
New water table trim is
fabricated from Azek cellular PVC trimboards and fastened to
the house. |
Related
Articles:
|
Skill Level:
3+ (Intermediate and up)
|
Time Taken:
About 4 Hours
|
By
Bruce W. Maki,
Editor
The water table trim is the white-painted
pair of boards (red arrow) below the yellow siding. This
trim creates a visual "base" for the
rest of the exterior.
|
 |
|
Today most builders simply begin the siding right above the
foundation, but in earlier times (pre-Modernist, pre-WWII) it was
common to employ some sort of horizontal band, typically a different
color than the siding, to visually distinguish the house from the
foundation. Think of the water table trim as analogous to a
wallpaper border at the top of an interior wall... it provides a
visual separation of two areas.
 |
The paint flaking problem was the worst on
the west side of the house. The house had been painted
eight years earlier, and now it looked... awful.
The top piece of the water table, which I call the "lookout",
was badly cracked because it had lost most of its paint. |
|
Notice the chewed up appearance of the board above the basement
window. We believe this opening was once a coal chute, and decades
of shoveling coal into the basement resulted in shovels nicking the
wood, and this wear-and-tear.
At the corners, the water table trim
sections met at a mitered joint. Most of these joints
had opened up from years of wood swelling and shrinking.
|
 |
|
 |
This is the northwest corner. Earlier we
had removed the siding and water table on the north
face. There is a short piece of water table trim from
the corner to the porch deck.
|
|
Using a pry bar I removed that short
piece. It didn't put up much resistance.
|
 |
|
 |
There were a lot of small cracks at the
ends. This is probably a sign of repeated wetting and
drying of the wood, causing the wood fibers to swell and
shrink and eventually become disconnected from each
other.
|
|
These cracks were all over the back of the
wood.
This is common with old houses. The exterior wood
components warp and twist with seasonal humidity
changes, the paint flakes off and lets the wood get wet.
As I just mentioned, repeated wetting and drying causes
damage to wood, even if the wood is never wet long
enough for rot to occur. |
 |
|
Maybe you can understand why over the years I've grown reluctant
to use wood on any outdoor finished surface. I like wood.
Wood is an awesome material, but it just doesn't last very long when
it's exposed to the elements. Of course, some people would say
"you need to keep it painted, then it's not exposed"...
but that's my point. Exterior wood requires too much painting
maintenance.
Getting Started:
 |
In conjunction with the foam insulation,
we fastened a strip of plywood to the base of the wall.
This will act as a nailing base and more. (See the article
on wall preparations)
|
|
At this corner there was gap behind the
old water table trim visible between the red arrows.
This kind of gap creates a highway for bugs
and possibly mice to enter the house. And it lets in
cold air.
I slathered a bunch of caulk over this area to seal
it. Larger gaps might require some wood filler blocks. |
 |
|
Making The Water Table Trim From Azek®:
The piece of Azek shown here was about 9 feet long. Azek comes in
18 foot lengths, and when I buy it I normally cut it at the
lumberyard into lengths closer to what I need. In this case I simply
made some scarf joints to connect the short pieces together.
 |
I set up a table saw in the driveway, with
a couple of outfeed stands to support the material.
These are Ridgid Flip-Top outfeed stands, and they work
well because Azek is a lot floppier than wood.
I ripped a piece of 1x12 Azek on a 10 degree bevel.
The piece on the right will be the vertical water table
board, and the off-cut will be used for the
"lookout" board.
|
|
I ran the off-cut through the saw, with
the blade still tilted 10 degrees. Now the fence is set
closer to the blade.
|
 |
|
 |
These are the two components of the water
table trim.
|
|
I have two kinds of glue that work with
cellular PVC trim. On the left is ordinary PVC cement
used for plumbing. This costs about $5 at Home Depot.
On the right is Azek Adhesive, which had to be
special-ordered from a local lumberyard. This one-pound
can costs about $20. Ouch. But it's useful. |
 |
|
 |
Gluing Together Azek:
I laid the boards close together so there would be no
fumbling after the glue was applied.
Using the dauber I applied a coating of glue along
the entire top edge of the vertical board. |
|
Then I applied a film of glue along the back
3/4" of the lower side of the lookout
piece.
This is tricky because PVC pipe cement dries so fast
that there is little time to spare. |
 |
|
 |
I pushed the pieces together and shot some
finish nails through the lookout piece into the vertical
board. I nailed it about every 12 inches.
I also could have clamped these pieces together, but
that takes longer and the glue will be dry before I'm
done. |
|
It might be better to have two people, each with their own dauber
or brush, to apply glue, because I had problems with glue drying too
fast, and I had to apply more as I was nailing the boards together.
The benefit of pipe cement is that it fully hardens in a few
minutes, so the assembly can be cut into pieces right away.
Using Azek Adhesive is easier because it doesn't dry so darn
fast... it allows perhaps 10 minutes of "open time", but
it can take hours to fully harden.
Using the dual-bevel slide miter saw
I was able to easily cut the miter on the end.
Without a slide miter saw I would have to cut the
ends before gluing the pieces together. |
 |
|
 |
Ouch!
The blade was about to hit one of the nails. Good
thing I stopped to check!
I re-cut this piece slightly to the side of the first
cut. |
|
I had previously assembled this short
piece of water table.
After carefully checking how well it fit with the
long piece, I used 2-1/2" finish nails to fasten it
to the house. |
 |
|
 |
I applied some Azek adhesive to the cut
end of that short piece.
This glue looks yellow-brown because earlier I
touched some tar paper with the dauber and the solvents
dissolved some of the asphalt, giving the whole can of
glue a yellowish tint. It works fine... actually, the
color makes it easier to find any drips of excess glue. |
|
While my helper held up the other end of
this 9-foot-long water table assembly, I aligned the
corners and shot in a couple of finish nails.
|
 |
|
 |
Then I used a brad driver
with 1-1/4" brads to hold the ends tightly together.
It's important to fasten these joints quickly, before
the glue dries.
I wiped off the excess glue with a paper towel. |
|
When these joints are glued and nailed they are really strong.
I have glued together test pieces and broken them, and usually the
glue is stronger than the plastic.
The other end of this section of water
table trim:
I purposely made the lookout shorter than the
vertical board. It's better to keep the joints away from
each other.
Notice that both of these boards have beveled ends
instead of simple square-cut ends. These will be scarf
joints, which are better than simple butt joints. |
 |
|
With the slide miter saw I could have easily just assembled
several long sections of trim and then made an ordinary scarf joint
to connect adjacent sections together. But I wanted to show this
method.
From here I continued to the next corner by installing the boards
separately, the vertical board first, with the lookout added next.
 |
The left-hand corner.
Actually, I installed that short piece of trim before
I completed the long run.
It's often easier to fit a piece of trim in between
two existing pieces, especially when the joints are
angled (i.e. one end is a miter, the other end is a
scarf joint, which just means that the previous board
was cut on a bevel instead of being square cut. |
|
The completed long section of water table
trim. This is just over 16 feet long.
|
 |
|
 |
Next we began installing the fiber cement
siding, but that's a complete
article in itself.
|
|
West Side Story:
On the west side of the house I did things a little differently.
I started off the same way...
|
 |
|
 |
But I had to leave out a section of the
vertical board to go around the electrical service
entrance.
We are planning on having the overhead wires replaced
with underground service... |
|
...and when that happens I will just slip
this piece of Azek in place.
|
 |
|
 |
I was able to run the lookout board behind
the service entrance conduit.
Note the gray conduit and box to the left of the
window. That is for the telephone line. I simply opened
the plastic box and removed the mounting screws. I cut a
notch in the lookout part of the water table, and let
this box flop around in the breeze for a couple of weeks
while we worked on the siding.
When everything was done I fastened the box to the
wall again. |
|
One advantage of fiber cement siding is that you can fasten
light-weight objects to it. Vinyl siding can't really support
anything being attached to it, though I've seen people try.
I tried something different here. On the
table saw I cut a very small strip of Azek, about
5/16" square. Then I glued and brad-nailed it to
the lookout board.
This will act as the "kicker" piece that is
needed for the first piece of fiber cement siding. |
 |
|
 |
The completed water table.
We nailed a sheet of felt to the wall. |
|
Then we installed fiber cement siding.
The new water table trim looks so much cleaner than
the old wood trim. One drawback of cellular PVC is that
it looks too uniform. But I can work with that...
I can add a few hammer dings to liven things up! |
 |
|
 |
|
This is a drawing of the of the water
table parts that I used in this project.
|
|
HammerZone's Recommended
Trim Carpentry Tools
Tools
Used:
- Basic Carpentry Tools
- Table Saw
- Slide Miter Saw
- Finish Nail Gun
- Brad Nail Gun
|
Materials Used:
- Azek Cellular PVC Trim,
3/4" Thick
- PVC Cement
- Stainless Steel Siding
Nails, 2½"
- Galvanized Finish Nails,
2½"
|
Back To Top
Of Page
Read our Disclaimer.
Search
Page
Home
What's New Project
Archives H.I.
World
Rants
Contact Us
|
|