Before we hung the new fiber cement siding
we did some prep work, like installing foam insulation.
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Over the foam we applied a layer of
roofing felt.
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Then we installed a new water table
trim, which was made from Azek® instead of wood.
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The First Step: Starter Strip
We installed a narrow scrap of fiber cement siding
for the "kicker-outer".
This is necessary, because each piece of lap siding
overlaps the piece below... but the first piece of
siding needs a "faker". |
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Cutting Fiber Cement Siding:
I have heard of two ways of cutting fiber cement: Power shears
and circular saws. Shears make very little dust, I'm told, and
are very portable. One person told me how easy it was to use shears
while working on scaffolding, so there was not much climbing up and
down.
This saw, and the 7-1/4" carbide-tipped blade, is specially
designed for cutting fiber cement products. I have cut wood with
this saw but it doesn't work well, probably because of the blade.
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Like cutting lumber, I simply used a speed
square as a cutting guide. But... cutting fiber cement
is slower than cutting wood, and makes a lot of noise,
so hearing protection is NECESSARY. So is eye
protection.
The dust collector catches the majority of the dust,
but some escapes, so cutting indoors would be a bad
idea. |
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One advantage of the circular saw is that it can gang-cut
several fiber cement planks at once. I've cut as many as 6 boards,
but the cut edges were not as straight when cutting multiple layers.
I found it easier and more accurate to just cut one board at a time.
Using a regular
circular saw to cut fiber cement is not the
best idea because it generates excessive dust and
ordinary carbide blades don't last long. There is a
special
PolyCrystalline Diamond blade made by Hitachi
(sold on Amazon.com) that might work in a regular
circular saw. But it will make a LOT of dust.
In a pinch a jigsaw could be used to cut fiber cement
siding, as long as the blade is carbide-coated, as shown below: This
does work well for small notches and special shapes, but it's slow.
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This RemGrit tungsten carbide-coated
jigsaw blade cost around $3 at Home Depot.
The blade doesn't have teeth... it has these granules
bonded to the metal. |
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The first row of siding just rested on the
water table, and was nailed in place.
The second row had to be held above the water table,
with the correct amount of exposure of the first
piece.
Notice how there is a small scrap of tar paper
beneath the end of that second piece. Each vertical gap
between boards should have this, to prevent water from
getting behind the siding if the caulking ever leaks. |
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Siding Exposure:
The distance between the bottoms of adjacent rows of
siding is called the exposure. Some people also
call this the reveal.
The original siding on this old house had an exposure
of 4¼ inches. Mostly. The carpenters were not very
careful about keeping the exposure constant all over the
house. We found variations in exposure of up to half an
inch.
Hardiplank® siding comes in 5¼", 6¼",
8¼" and 9¼" widths. The instructions insist
on a minimum overlap of 1¼", so the narrowest
Hardiplank siding can have a maximum exposure of 4
inches. We had to buy the 6¼" siding to get the
desired exposure.
We could have just used a 4 inch exposure and bought
the narrower (and cheaper) 5¼" siding, but then
the walls with new siding would not match the walls with
old siding. We are not replacing all of the siding, just
certain walls. We have already replaced several areas
with ½" x 6" cedar bevel siding (about twice
the cost of fiber-cement), but we made the decision to
use Hardiplank for the remainder because it makes more
economic sense. And the paint lasts longer.
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Precision Exposure:
We used a couple of home-made spacer
sticks for guides.
The notch is 4-1/4 inches long, the same as the siding
exposure. |
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I cut this stick on a bandsaw, but a jig saw or plain ol' hand
saw works just fine. It helps to be precise... be sure all the
sticks you make have exactly the same length of cut-out.
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I simply placed the "hook" under
the previous siding plank, and rested the new board on
top of the stick.
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Better Tools: Amazon.com
sells some pro-grade tools to help hang fiber cement siding,
such as Malco FCG2 Fiber Cement Siding Gauges
which set the siding overlap to 1-1/4 inches,
or the PacTool SA903 Hardi Board Siding Gauges
which can create a reveal of 5 inches or more. These tools work
a little differently, so read Amazon's reviews before choosing
your product.
Neither of these tools would've worked for us on this
project, because we wanted a 4-1/4 inch reveal (instead of 4
inches) and therefore had to use 6-1/4" boards with a 2"
overlap, just to make the new siding match the original.
I did much of this siding installation by myself, but when I have
a helper, two people can quickly:
- set a piece of siding in place,
- use the spacer stick to get the board in the right position,
- make sure there is a small gap at each end,
- nail the board with the roofing nailer.
Nailing Fiber Cement Siding:
HardiPlank can be blind nailed (where the nails are hidden
by the siding) or face nailed. We blind nailed the siding and
face nailed any loose-feeling areas with stainless steel ring-shank
siding nails.
When working solo, I employed this special
device: a piece of plastic strapping.
I simply made a loop and nailed the strap to the wall
with a roofing nail. Note just below the strap there is
a faint line on the siding. This is a pencil mark I made
to indicate the bottom of the next siding piece. I
placed the strap loop just below that line. |
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I slipped the end of a 12 foot long piece
of siding into this strap loop.
At the other end I used the spacer stick to hold the
board 4¼" above the previous board. |
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Then I grabbed the nail gun and popped in
one nail to hold up the right-hand corner.
Then I drove nails about 16 inches apart, trying to
hit the studs whenever I could. |
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This solo siding installation procedure (for a "right
justified" board) is:
- Slip the left-hand end of the board into the loop,
allowing the board to hang perhaps 1/4" too low.
- Hold the right-hand end in position with the stick.
- Make sure there is a small gap at the end of the board
where it meets the corner trim.
- Drive one nail to hold the right end of the board.
- Go to the middle of the board, support it with the
spacer stick to get the proper exposure.
- Nail the board from the middle back towards the
right-hand end, driving the nails into studs where possible.
- Go back to the middle, and work my way towards the left-hand
end, nailing as I move along and always using the spacer stick
to ensure proper exposure. The left half of the board will sag a
bit until it is completely nailed.
- But... I would leave the last 16 inches not nailed,
until the neighboring piece was in place. The next paragraph
explains why...
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Then I used a sharp knife to cut the strap
loop near the nail. I started with a much longer loop,
then I cut a small amount off each time I used it, until
it was too short. Removing the nail is too much work,
because the foam crushes as you pry against it.
I also slipped a small scrap of tar paper behind the
end of this new board (as I mentioned earlier). If the
joint between boards ever leaks, this scrap of felt will
keep rain water from getting behind the siding. |
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Of course the next row of siding would be "left
justified", with the full 12 foot board being installed against
the left-hand edge of the wall. Then the gaps between boards are
staggered as much as possible.
Nail Type:
James Hardie Building Products recommends the use of
hot-dipped galvanized nails or stainless steel nails.
Their installation instructions state that
electro-galvanized nails are acceptable but may exhibit
premature corrosion.
We used electro-galvanized nails because that is all
we could find for our coil nail gun. I can't remember
ever seeing hot-dipped galvanized roofing nails sold in
coils, but they must be available. I certainly would be
willing to pay more for better nails because I want this
siding to still be hanging on after a hundred years.
Cement products can be quite alkali, which could cause
lower-grade nails to corrode if moisture gets to them. |
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After the second row the other rows of
siding went up quickly.
This wall is almost 16 feet long, and the fiber
cement siding boards are 12 feet long, so each row had
one gap between boards. |
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The board under the window needed to be
notched.
I made this cut with the Makita dust collecting saw.
With a big section cut out, a board like this is quite
fragile and needs to be handled carefully. |
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Once the siding had reached near the top
of the felt I nailed another strip of felt to the wall.
But I made sure the bottom edge of this felt overlapped
the top of the siding by just a fraction of an inch.
If any water gets behind the siding, the felt should
direct it over the siding at this point.
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Then I installed some more pieces of
siding.
This work went fast because all the boards were the
same length. I cut eight pieces, leaned them against the
house, and nailed them in place in just a few minutes.
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Then I installed another piece of felt,
overlapping the siding, just like I mentioned earlier.
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As I worked my way up the wall, I needed
different ladders. To reach the top of the windows I
used this set-up:
- Two eight-foot stepladders with an extension plank
placed between them.
- Another stepladder (a seven-footer) to let me
climb onto the plank.
No, you cannot just climb up the 8-foot ladder
and sneak onto the platform... unless you are Elastigirl.
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Here you can see that I've finished the
siding on the other side of the window.
That awning over the window created some delays,
because I needed to replace the shingles before I could
add anymore siding.
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This picture was taken a couple of days
later. Just after that last picture was taken, I went
ahead and painted the siding. It was getting late in the
year and I needed to take advantage of any warm weather.
Then I removed the shingles from the awning, added
plywood to beef up the structure, installed shingles and
a strip of metal flashing to keep water out at the top. |
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I installed siding as far as I could.
At this point I had to install the new frieze
board, which is a strip of wood just below the
soffit. |
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Before I could install the frieze board I
made this "picture frame" of Azek to fit
around the gable vent opening.
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Then I installed the original aluminum
gable vent, using sheet metal screws instead of nails.
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I applied tar paper over the foam.
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I cut the 10 inch wide piece of Azek with
a slide miter saw.
Even though this $500 saw can cross-cut a 2x12, it
can't cut all the way through the 10 inch board when
cutting a 45 degree miter. So I had to flip the board
around and cut the remainder, yada yada yada...
Hey... wait! Avoiding all that flipping is why I
bought this saw!
A circular saw works just as well, I guess. |
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We positioned the new frieze board and
nailed it with 2-1/2" finish nails. I also drove in
some 2-1/2" ring-shank stainless steel siding nails,
just for good measure.
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I nailed up more siding until I reached
the top of the second-story window.
When the boards have to be mitered on the ends, it
makes you think a little harder. With a 12-in-12 roof
pitch (which is a 45 degree angle) these mitered ends
are easy. |
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Cutting Siding With Angled Ends:
With a 45 degree angle, I could use a speed square to quickly lay
out the cut. Making angled cuts with the Makita dust collecting
circular saw is just like making cuts in wood. A little practice and
a steady hand help a lot.
Figuring out what length to cut was the tricky part. My approach
was to draw a line on the board that represented the bottom
of the next piece. To draw this line I used the spacer stick and a
pencil to scribe parallel to the bottom of the previous piece.
Then I could just measure that line and it would tell me the
length I needed. Since the angle of the roof was 45 degrees, each
board would be shorter than the previous board by the amount of
exposure... 4-1/4 inches. (Think of it this way... 12 inches over, 12
inches up... 4-1/4 over, 4-1/4 up. But that only works with a 12-in-12
roof pitch... and if the framing is done accurately.)
Near the second-story window I installed
these fancy wavy boards, which was the most complicated
part of this project.
Not only did I have to cut the length correctly, but
I also needed to make sure the pattern aligned properly. |
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I would have preferred to use one complete
piece of siding over the window, but inaccuracies in my
vertical spacing meant that this straight piece needed
to be notched. Instead of notching, I installed
three segments and heavily caulked all possible leak
points.
I think the plywood I added to the awning was part of
the problem. |
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The last few feet:
In all my haste I forgot to take a picture of the
north wall as I finished it, so I'll show this picture
of the west wall. It's almost identical.
Notice the equipment used. We had the pair of
heavy-duty extension ladders with ladder jacks and a
plank. There is a third extension ladder needed to reach
the plank. Yes this stuff gets expensive.
There are 3 bands of wavy boards, separated by one
row of normal siding. Figuring out where to cut the ends
of the wavy boards was quite a brain-teaser. |
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Face Nailing The Loose Spots:
We added some extra nails after the siding was installed. This
could wait until the siding is complete, or it could be done as the
siding is put up. We face-nailed a batch of siding boards
before moving the ladders to a higher level.
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Since the ring-shank siding nails were so
prone to bending, I found it necessary to make a starter
hole. I used a fine-tipped nail set and hammered
it into the siding. It took a lot of wiggling to get the
nail set out of the hole. |
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I drove in 2-1/2" stainless steel
ring-shank siding nails. If the starter hole was a
little big, I caulked the nail head.
When I tried to just drive the siding nails without
this starter hole, more than half of the nails bent. The
next nail usually would go in just fine, which made me
realize that these nails needed a starter hole. |
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The finished siding, after painting. We
still need to paint some trim and rebuild the
gingerbread at the top of the wall.
Note that we used smooth siding because it closely
resembles the original smooth wood siding. HardiPlank is
available in several styles, such as roughsawn wood
texture. |
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